Die Cutting for Industry & Manufacturing

At ESPE Manufacturing Co. Inc., we are a leading supplier of fabricated plastic parts for a wide selection of industries. With the flexibility of our operations, we can process small orders or large volumes accurately and in a timely manner. Our staff is extremely knowledgeable and can answer any questions you may have about materials or part design.

Advantages of Die Cutting for Manufacturing with ESPE

When producing high-quality electrical-insulating parts, rubber goods, and labels, die cutting is often the most economical option. With low initial tooling charges and fast paced, high-accuracy output, die cutting is a highly efficient manufacturing process. ESPE provides custom die cutting services for a wide range of applications in numerous verticals, including the aerospace, military, medical, automotive, and electronics industries.

We work with many electronic file formats to ensure high levels of precision in our cutting tools. We can cut almost any shape with a high degree of part-to-part consistency. We also die cut a diverse range of other plastic and non-metal materials measuring from 0.003″ to .062″ in thickness for many applications.

Our extensive inventory of non-metallic materials allows us to commence work on your project immediately, significantly cutting down on lead times and overall production costs. ESPE’s supplemental fabrication services – such as CNC turning and milling, laminating, engraving, embossing, drilling, and assembly – offer our customers a one-stop manufacturing solution that eliminates the costs associated with third-party fabricators.

Advantages of Die Cutting | ESPE Manufacturing

Die Cutting Methods

Our state-of-the-art, 60-ton hydraulic flatbed, punch, and steel rule die cutting presses can meet any production volume requirement without compromising on accuracy and quality.

For general cutting with low or medium-volume orders, we utilize our flatbed die cutting equipment fitted with steel rule dies, operated by a hydraulic press. This method allows us to quickly remove holes and webs with efficient changeover times, while maintaining customer specified tolerances.

For higher volume runs, we employ the use of our punch press, which is equipped with a machined die for cutting. Our punch presses are also typically used for components requiring tighter tolerances and have the added benefit of performing auxiliary functions such as bending, blanking, embossing, and coining.

Capability Specifications

Die Cutting Method
  • Flat Bed
  • Punch Press
  • Steel Rule
Materials (Primary)
  • ITW Formex GK
  • ITW Statex
  • ITW Formex
  • Fishpaper
  • Vulcanized Fibre
  • Nomex
Materials (Other)
  • Nylon
  • Copaco®
  • Kapton®
  • Teflon®
  • GPO-3
  • Forbon®
  • Polycarbonate
  • Acetal
  • Peerless®
  • Lexan®
  • Bakelite®
  • Kydex®
  • Polypropylene
  • Phenolic
  • Acrylic
  • Nylatron®
  • PVC
  • Plexiglass®
  • Ragpaper
  • Polyethylene
  • Glastic®
  • Rag/Mylar
  • Vinyl
  • Delrin®
  • Mylar®
  • Nylon MDS
  • Aramid Paper
  • PTFE
  • Acetate
  • Polystyrene
  • UHMW
  • Neoprene
  • ABS
Die Cut Products
  • Belts
  • Boxes
  • Corrugated Products
  • Decals
  • Electrical Insulation
  • Electronic Parts
  • EMI / RFI Shielding
  • Film
  • Gaskets
  • Insulation
  • Labels
  • Magnets
  • Panels
  • Release Paper
  • Rubber Goods
  • Rubber Parts
  • Tags
  • Tapes
  • Washers
Width
  • As per customer specifications
Length
  • As per customer specifications
Thickness
  • .003 to .062
Tolerance (+/-)
  • As per customer specifications
Additional Services Provided
  • Assembly
  • Drilling
  • Embossing
  • Engineering
  • Engraving
  • Product Development
Production Volume
  • Prototype
  • Low Volume
  • High Volume
Lead Times
  • 5-15 Days
  • Quoted on job by job basis
  • Emergency services available
  • Rush Services Available

Additional Information

Industries Served
  • Aerospace
  • Agricultural
  • Architectural
  • Automotive
  • Dental Equipment
  • Electronic
  • Food
  • Machine Tool
  • Marine
  • Medical Equipment
  • Military / Defense
  • Oil Field
  • Packaging / Converting
  • Renewable Energy
Industry Standards
  • ANSI ‐ American National Standards Institute
  • ASTM ‐ American Society for Testing and Materials (Compliant)
  • CE ‐ The CE mark (officially CE marking) is a mandatory conformity mark on many products placed on the single market in the European Economic Area (EEA).
  • CSA ‐ Canadian Standards Association
  • ISO 9001:2008 ‐ International Organization for Standardization (Compliant)
  • RoHS ‐ Restriction Of Hazardous Substances (Compliant)
  • REACH ‐ Registration, Evaluation, Authorization and Restriction of Chemicals
  • Dodd-Frank
File Formats
  • AutoCAD (DWG, DWZ)
  • BMP ‐ Bit Mapped Graphics
  • DXF ‐ Drawing Interchange Format, or Drawing Exchange Format
  • GIF ‐ Graphics Interchange Format
  • IGES ‐ Initial Graphics Exchange Specification, ANSI file format.
  • JPG or JEPG ‐ Joint Photographic Experts Group
  • PDF ‐ Portable Document Format
  • SolidWorks (SLDPRT, SLDDRW, SLDDRT)
  • TIFF ‐ Tagged Image File Format

Learn More

No matter what the size and shape of your part, we can provide a solution that meets your quality and tolerance requirements. To find out more about how our die cutting services can be used to fabricate your custom non-metallic part or component, feel free to contact or request a quote.

Request a Quote